Balanset-1A: Balancing made uncomplicated and widespread
Rotor imbalance is a frequent cause of machinery failures, second only to bearing wear in frequency. Imbalance can arise from operational loads . While replacing bearings is often the only solution for wear, rotor imbalance can be corrected on-site through balancing, a procedure related to rotor equipment vibration tuning .
Traditionally, this process required complex and expensive vibration analyzers operated by highly qualified specialists. However, Vibromera has developed the Balanset-1A, a instrument designed to simplify on-site rotor balancing, making it accessible even to personnel with minimal training, including maintenance services .
The core philosophy of Balanset-1A is simple: rotor balancing should be achievable on-site, by anyone, without deep knowledge and without high costs. Instead of being a secondary function of a complex vibration analyzer, balancing is the primary focus of Balanset-1A. While it includes a fundamental built-in vibration signal analyzer to detect imbalance and other basic defects, its main goal is simplified and convenient balancing.
This focus provides substantial advantages. Balanset-1A is designed for simplicity , allowing users to quickly and effectively eliminate rotor imbalance. This user-friendliness enables maintenance personnel to take proactive measures in maintaining equipment functionality.
Additionally, Vibromera has made the Balanset-1A exceptionally affordable. Priced at just €1751 , it offers excellent value for money, especially considering the complete package.
The complete package includes:
- Measurement unit: The heart of the system, analyzing sensor data and guiding the balancing process.
- Two vibration sensors: They accurately capture the rotor's vibrational characteristics.
- Optical sensor (laser tachometer): Used for measuring rotational speed and phase counting .
- Magnetic stand: Provides stable and versatile mounting of sensors.
- Electronic scales: Necessary for precise weight adjustment during balancing.
- Software: Intuitive software accompanies the balancing process and provides detailed reports.
- Transport case: Ensures secure and convenient transportation of the entire system.
With this complete package, users have everything needed to perform both single-plane and two-plane balancing without additional preparation . This eliminates the need to seek additional components and simplifies the setup process.
In conclusion, the Balanset-1A represents a important step forward in making rotor balancing accessible . With an emphasis on ease of use and offering a comprehensive and budget-friendly solution, Vibromera empowers maintenance teams to effectively eliminate rotor imbalance, ultimately enhancing durability and reducing downtime. The Balanset-1A proves that with the right tools, even challenging maintenance tasks can be made easy and accessible to all .
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